Rugged Garage - custom builds and project vehicles!

Instructions and Manuals

Browse the categories below to find user guides, manuals, instructions, wiring diagrams, and other customer resources.

Antennas

ANTENNA

Antenna Tuning Video (cutting, adding fittings)
Antenna Installation & Tuning Charts
DB-SMA-M Dual Band Long Range Antenna for Handheld Radios
Ford Series Antenna and Mount for Ford Trucks and Broncos
GMRS Base Antenna User Guide
How to Use a SWR Meter
Installing a UHF Connector
Point .5 Antenna Data Sheet
UHF Stealth Antenna Data Sheet
UNI-MAG Use and Assembly Guide
VHF-1/2 Wave Race Antenna Data Sheet
VHF-1/2 Wave Spring Antenna Data Sheet
VHF Base Antenna User Guide
VHF Stealth Antenna Data Sheet
Wide Band 1/4 Wave Cut Chart
Wide Band HD 1/4 Wave Cut Chart

Complete UTV Kit Installation

RUGGED RADIOS

Basic Intercom & Radio Mount Assembly Guide
Complete Intercom Kit Installation
Installation Procedure Guide (Tech Bulletin)
VIDEO: 2024 Polaris XP Radio and Intercom Installation
VIDEO: Can-Am X3 Complete UTV Communication Kit with Dash Mount
VIDEO: Can-Am Maverick Commander Complete UTV Communication Intercom and Radio Kit with Glove Box Mount
VIDEO: Honda Talon Complete UTV Communication Kit
VIDEO: Polaris RZR XP1, Turbo S, 1000S, 900S, Trail 1000 Complete UTV Communications Kit with Dash Mount
VIDEO: Polaris RZR Pro XP

Connect BT2

CONNECT BT2

Connect BT2 User Guide

GPS Manuals

GPS MANUALS

Garmin Overland Manual
Garmin inReach Mini Manual
Lowrance Elite-7 Ti² GPS

Headsets, Helmets, Helmet Kits

HEADSETS

H28 AlphaBass Headset
H80 Double Talk Intercom Headsets
Wireless RW-H43 Bluetooth Headsets
Wireless RW-H52 Bluetooth Headset
Wireless Double Talk Headsets
Rugged Air RA210BT General Aviation Headset
Wireless Aviation RW-900 Headset
RA980 Bluetooth ANR Aviation Headset
Using Headset Hanger Bands

HELMET KITS

Offroad Helmet Kit Pin Out (Wiring)
Helmet Kit Installation Guide

HELMETS

MRC Stage One Mid Air Pumper Helmet
MRC Stage One NX Helmet
MRC Flowhawk Mid Air Nozzle

Helmet Air Pumpers / Accessories

RUGGED RADIOS

VIDEO: MAC Air Helmet Air Pumper Installation

VIDEO: MAC Air Helmet Air Pumper Care & Cleaning

Intercoms and SS-WM1

INTERCOMS and SS-WM1

Rugged RRP364BT Intercom User Manual
Rugged RRP660 Intercom User Manual
Rugged RRP696 Intercom User Manual
Rugged RRP696 Plus Intercom User Manual
Rugged RRP696 PLUS Remote Head User Manual
Rugged RRP665 Intercom User Manual
Rugged RRP6100 Intercom User Manual
Rugged RRP686 Intercom User Manual
Rugged SS-WM1 Single Seat Bluetooth Module
Rugged Radios Included Intercom Hardware
Rugged RRPSTX Stereo Intercom User Manual
Rugged RRPSTX Stereo Intercom with Rear Seat Isolate User Manual
Rugged RRPSTX Intercom Phone App Instructions
Rugged RRP800 Fire Truck/Safety Vehicle Intercom User Manual

Mount Cutting Templates

CAN-AM

Can-Am Commander RM25R Radio & Intercom Mount
Can-Am Commander RM60 Radio & Intercom Mount
Can-Am X3 RM25R Radio & Intercom Mount

POLARIS

Polaris General RM60 Radio & Intercom Mount (not Multi Mount)
Polaris RZR 570/800/900 RM60 Radio & Intercom Mount (not Multi Mount)
Polaris RZR XP1000 RM25R Radio & Intercom Mount (not Multi Mount)
Polaris RZR XP1000 RM60 Radio & Intercom Mount (not Multi Mount)

YAMAHA

Yamaha YXZ RM25R Radio & Intercom Mount
Yamaha YXZ RM60 Radio & Intercom Mount
Rhino Face Plate Installation

UNIVERSAL MOUNTS and FACEPLATES

Billet Face Plate for RDM and Intercom (Mount P.N. MT-DM-AL-RDM)
Billet Face Plate for RM25 (Mount P.N. FP-RM25)
In-Dash Mount for RM25R (Mount P.N. IDM-RM25)
Billet Face Plate for RM60 (Mount P.N. FP-RM60)
Intercom Panel Mount Bezel (Mount P.N. FP-ICM-P)
Universal SXS RM25R Radio & Intercom Mount (Mount P.N. SXS-BLK-RM25)
Universal SXS RM60 Radio & Intercom Mount (Mount P.N. SXS-BLK-RM60)
In-Dash Mount for Rugged Intercoms (Mount P.N. FP-ICM-UNI)
In-Dash Mount with Single Switch Hole for Rugged Radios (Mount P.N. MT-IDM-RM-SW)
In-Dash Mount with Dual Switch Holes for Rugged Radios (Mount P.N. MT-IDM-RM-SW2)

DMU Insert / Standalone Mount

DMU Insert / Standalone Mount for Rugged Radios RDM
DMU Insert / Standalone Mount for Rugged Radios RM60 / RM45 / GMR45
DMU Insert / Standalone Mount for Rugged Radios RM25
DMU Insert / Standalone Mount for ICOM F5021
DMU Insert / Standalone Mount for Kenwood TK7360
DMU Insert / Standalone Mount for Motorola CM300D and Vertex VX2200

Mount Installation Guides

CAN-AM

Can-Am X3 Mount Installation Instructions (Multi Mount)
Basic Intercom & Radio Mount Assembly Guide
Can-Am X3 Mount Installation Instructions

Ford

Antenna Mount for Ford Bronco (6th Gen)

JEEP

Antenna Mount for Jeep

VIDEO: Radio Mount for Jeep JL, JT

KAWASAKI

Basic Intercom & Radio Mount Assembly Guide
Kawasaki KRX 1000 Multi Mount (intercom and radio)

POLARIS

XP1 RM60 Radio and Intercoom Mount (not Multi Mount)

Toyota

Antenna Mount for Toyota FJ Crusier

Nitro Bee and Nitro Scan

NITRO BEE AND NITRO SCAN

Nitro-Scan Instructions
Nitro-Bee Instructions (Pre Nov 2017)
Nitro-Bee Instructions (post Nov 2017)
Nitro-Bee PLUS Instructions
Resetting Your Nitro Bee
Nitro Bee Xtreme UHF Manual

Product Info Sheets

PRODUCT INFO SHEETS

Product Info Sheets

Radio Kit Installation

RADIO KIT INSTALLATION

TK3 Toyota Radio Kit
TK1 Tundra Radio Kit
JP1 Jeep Radio Kit
Bronco Radio Kit
VIDEO: Bronco Radio Kit

Radios

RUGGED RADIOS

Rugged Radios R1 User Guide
Rugged Radios R1 User Manual
Rugged Radios RDM-DB User Guide
Rugged Radios RDM-DB Complete User Manual
Rugged Radios RM-45 & RM-60 User Guide
Rugged Radios M1 User Guide
Rugged Radios M1 User Manual
Rugged Radios G1 User Manual
Rugged Radios G4 User Guide
Rugged Radios G4 User Manual
Rugged Radios GMR2 User Guide
Rugged Radios GMR2 User Manual
Rugged Radios GMR2 PLUS User Guide
Rugged Radios GMR2 PLUS User Manual
Rugged Radios GMR25 User Guide
Rugged Radios GMR25 User Manual
Rugged Radios GMR45 User Guide
Rugged Radios GMR45 User Manual
Rugged Radios ABM25 Mobile Radio User Manual
Rugged Radios V3 (with orange FUN button) User Guide
Rugged Radios V3 (with orange FUN button) Complete User Manual
Rugged Radios V3 (with orange gear button) User Guide
Rugged Radios V3 (with orange gear button) Complete User Manual
Rugged Radios RDH16 (UHF) User Guide
Rugged Radios RDH16 (VHF) User Guide
Rugged Radios RDH-X User Guide
Rugged Radios RDH-X User Manual
Rugged Radios ABH7 User Guide
Rugged Radios RH5R-V2 User Guide
Mobile Radio Wiring Diagram

MOTOROLA

Motorola CP185 User Guide
Motorola Mag One User Guide
Motorola VX-2200 User Guide
Motorola VX-261 User Guide

VERTEX STANDARD

Vertex VX-2200 Owners Manual
Vertex HX-370S Handheld Radio Owners Manual
Vertex VX-2100 and VX-2200 Product Spec Sheet
Vertex VX-160 and VX-180 Owners Manual
Vertex VX-350 Owners Manual

Wiring and Cable Diagrams

WIRING DIAGRAMS

PTT Module For Steering Wheel Shortcut Button (Polaris Pro)
PTT Module For Sterring Wheel Shortcut Button (Can-Am Maverick R 2024)
PH-MS Radio/Intercom Harness with Rocker Switch
Audio Filter
Ground Strap Kit
Mobile Radio Wiring Diagram
5-Pin Headset Wiring Diagram
5-Pin to Molex Connector Pin Out Diagram
Understanding Jack Conductors and Tips for Offroad, Peltor, IMSA, NASCAR, CompCom, and Stilo
Connect a Tablet or GPS to an Intercom
Variable Speed Controller Wiring Diagram
Universal Radio Jumper Kit (CJ-UNI-KIT)
Jack Box Wiring Configuration

Miscellaneous

MISCELLANEOUS

GMRS Tone Codes & Frequencies
UNI-MAG Use and Assembly Guide
Ground Strap Kit
Bluetooth Pairing Instructions
Custom Ear Mold Instructions
External Speaker with 10 Watt Amplifier (MLS-310)
Magellan TRX7 Owner's Manual
Magellan TRX7 Quick Start Guide
Rugged Audio Control Hub